iSoftStoneSMART SMELTING IOC
North River Copper SmelterIntegrated Operations Center
10:28:4601 SEP 2026 · UTC+8
OP

FACTORY OVERVIEW

Good morning, operations team.

Last refresh 10:28:42
Daily Output▲ 2.4%
1,842 t

Target 1,920 t 95.9%

Energy Intensity▼ 3.8%
428 kWh/t

Benchmark 445 kWh/t Efficient

Overall Equipment▲ 1.2%
92.6 % OEE

Availability 96.1% Stable

Active Alerts2 attention
7 total

0 critical · 2 high · 5 medium

LIVE PROCESS

Smelting Process Overview

Normal Attention
Current campaignBatch CU-260901-A17Estimated finish 11:05
ATTENTION

Events & Alerts

24-HOUR TREND

Output vs. Energy

110%100%90%80%
00:0004:0008:0012:0016:0020:00Now
Output rate Energy intensity
SHIFT PERFORMANCE

Current Shift

SHIFT A · 06:00–14:00
94SCORE

On track

6 of 7 operating targets achieved.

Safety100%Quality98.4%Energy96.2%
Shift lead
MLAKJS+12
Maria Lee

PRODUCTION COORDINATION

One rhythm across every furnace.

REAL-TIME SEQUENCE

Smelting Campaign CU-260901-A17

● Synchronized
AI CO-PILOT

Coordination Recommendation

AI

Advance anode furnace preheat by 8 minutes

Converter #2 is trending ahead. Preheating now can reduce idle transfer time and protect batch temperature.

Cycle time−11 minEnergy−1.8 MWhConfidence94%
Decision trail10:26 · Furnace state updated10:27 · Sequence recalculated10:28 · Operator review requested
Throughput42.8 t/h
Molten metal wait6.4 min

▼ 18% vs. last shift

Live cameraConverter Bay

ENERGY OPTIMIZATION

Use less energy, without slowing down.

● Grid stable
LIVE ENERGY FLOW

Power Distribution

GRID INTAKE38.4 MW98.7% power factor
24-hour demand profilePeak limit 42 MW
00:0004:0008:0012:0016:0020:00Now
AI OPTIMIZER

Next 60 Minutes

AI
Estimated saving$1,280−2.7 MWh · −1.6 tCO₂
  1. 1
    Shift oxygen compressor load10:40 → 11:05
    −1.1 MW
  2. 2
    Preheat anode furnace earlyUse off-peak buffer
    −0.8 MW
  3. 3
    Trim auxiliary fan speedMaintain process limits
    −0.5 MW

✓ All process and safety constraints satisfied

SMART BLENDING

Turn variable feedstock into stable quality.

Recipe RCP-260901-08
RAW MATERIALS

Available Concentrates

RECOMMENDED RECIPE

Blend for Campaign A18

94% confidence
420t batch
Concentrate A 42%Concentrate B 26%Concentrate C 20%Recycled 12%
Expected matte grade63.2% CuEstimated cost$84.6/tStability index97.4
CONSTRAINTS

Optimization Priorities

✓ Arsenic limit✓ Sulfur balance✓ Furnace capacity✓ Inventory minimum

SMART LOGISTICS

Every load visible, from gate to stockpile.

● 18 vehicles on site
LIVE SITE MAP

Vehicle & Material Movement

GATE A3 waiting
WEIGHBRIDGE2 active
RAW MATERIAL YARD72% full
SMELTING BAYActive
FINISHED GOODS58% full
SELECTED VEHICLE

TRK-217

WAITING
Gate camera · 10:28:21
CargoCopper Concentrate ANet weight38.6 tSupplierHighland MineralsETA to yard12 min
!
Queue delay detectedRecommended: reroute to Gate B
Average gate cycle8.4 min

▼ 12% today

On-time deliveries96.8 %

▲ 1.6% this week

Material in transit684 t

24 active shipments

Action completedSystem updated successfully.
GUIDED DEMO · 1 / 4

Start with the whole factory

The overview combines production, energy, equipment and alerts into one operational picture.